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Plug Building - Got Wood? Got Plug?

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Old 12-16-2009, 11:01 PM   #1
Eric Roach
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Originally Posted by numbskull View Post
AYC and Red cedar are pretty allergenic. Pine and Basswood are good to start with and very easy to turn.

Learn to use a skew, the rest is simple.
3 tools only. Roughing gouge, parting tool, and 1+ inch skew.
4 sets of calibers.
A long tool rest.
Thanks. What is a caliber?

I met my friend at Woodcraft tonight and got some Sorby turning tools: A 3/4" roughing gouge, a 3/16" diamond parting tool & a 3/4" skew. He also mentioned these are all he ever uses for plugs.

I ordered a 12" tool rest and the 10" Vega duplicator.

I also brought home a 17" Jet drill press, a Jet wet grinder and a Rikon 4" belt/6" disc sander...I'm all done obtaining the power equipment (though still waiting for the bandsaw & air filtration unit).

All I have to do is finish the actual shop and I'm ready to begin. I'm sheetrock-ing the ceiling this weekend. Things are looking good for having it completely finished New Year's weekend.
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Old 12-16-2009, 11:07 PM   #2
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I think he meant calipers = a measuring device
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Old 12-16-2009, 11:14 PM   #3
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I think he meant calipers = a measuring device
Ah, I see.

Numbskull: Why do you recommend four sets of calipers?
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Old 12-16-2009, 11:24 PM   #4
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that is so you can speed things up a bit by keeping them set at strategic places on the plug body so copying is quicker when you check those spots as you turn.
It's a process.
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Old 12-17-2009, 05:24 AM   #5
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On the beach/rivers I like gliding pencils . but usually opt for a spook .. although my best river PP this year was a 80's factory loaded 5.25" Cordell .. .. In the canal I like bouncing pencils (hawg hunter style weighting).. I call it "The trying to get the hell out of the water " look .. cast like missles too ..
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Old 12-17-2009, 07:27 AM   #6
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By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).

You will turn a cylinder with your gouge, then use your parting tool and calipers to set the 3 or 4 crucial dimensions. You will rough down close to final shape with your gouge, connect the dots with your skew, touch up with sandpaper, and start another body.

I think a 1 1/4 " skew is easier to use than a 3/4 " one, a 3/4 " roughing gouge is a good tool, although I use a 1 1/2" gouge more often (both work and the 3/4 better for final roughing). Get a simple square sided parting tool, it is better for flat ends and faster (more stable on the tool rest than the narrower diamond tool) unless you need a thin profile for detail work.

A duplicator is a mixed blessing.
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Old 12-18-2009, 12:35 AM   #7
Eric Roach
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Originally Posted by numbskull View Post
By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).

You will turn a cylinder with your gouge, then use your parting tool and calipers to set the 3 or 4 crucial dimensions. You will rough down close to final shape with your gouge, connect the dots with your skew, touch up with sandpaper, and start another body.

I think a 1 1/4 " skew is easier to use than a 3/4 " one, a 3/4 " roughing gouge is a good tool, although I use a 1 1/2" gouge more often (both work and the 3/4 better for final roughing). Get a simple square sided parting tool, it is better for flat ends and faster (more stable on the tool rest than the narrower diamond tool) unless you need a thin profile for detail work.

A duplicator is a mixed blessing.

Do you use a 1 1/4" skew for small plugs too?

What would you say the cons are to a duplicator?
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Old 12-18-2009, 08:57 AM   #8
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Quote:
Originally Posted by numbskull View Post
By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).
I have to say this is a great tip. I only use one set and I have to stop to
adjust all the time. Time to run out and buy some more.
Do you color code or label the calipers some way? I know when i get multiple ones its gonna be hard not to mix them up.
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Old 03-20-2011, 04:14 PM   #9
striperman36
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On the beach/rivers I like gliding pencils . but usually opt for a spook .. although my best river PP this year was a 80's factory loaded 5.25" Cordell .. .. In the canal I like bouncing pencils (hawg hunter style weighting).. I call it "The trying to get the hell out of the water " look .. cast like missles too ..
So can we see pics of gliding and bouncing pencils?
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Old 04-01-2011, 09:47 AM   #10
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Holy smokes nice set up !! too nice ,get it dirty ,dusty ,soon
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Old 12-18-2009, 12:29 AM   #11
Eric Roach
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that is so you can speed things up a bit by keeping them set at strategic places on the plug body so copying is quicker when you check those spots as you turn.
It's a process.
I understand now -- thank you.
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