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Plug Building - Got Wood? Got Plug?

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Old 12-16-2009, 11:07 PM   #1
Slipknot
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I think he meant calipers = a measuring device
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Old 12-16-2009, 11:14 PM   #2
Eric Roach
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I think he meant calipers = a measuring device
Ah, I see.

Numbskull: Why do you recommend four sets of calipers?
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Old 12-16-2009, 11:24 PM   #3
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that is so you can speed things up a bit by keeping them set at strategic places on the plug body so copying is quicker when you check those spots as you turn.
It's a process.
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Old 12-17-2009, 05:24 AM   #4
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On the beach/rivers I like gliding pencils . but usually opt for a spook .. although my best river PP this year was a 80's factory loaded 5.25" Cordell .. .. In the canal I like bouncing pencils (hawg hunter style weighting).. I call it "The trying to get the hell out of the water " look .. cast like missles too ..
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Old 12-17-2009, 07:27 AM   #5
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By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).

You will turn a cylinder with your gouge, then use your parting tool and calipers to set the 3 or 4 crucial dimensions. You will rough down close to final shape with your gouge, connect the dots with your skew, touch up with sandpaper, and start another body.

I think a 1 1/4 " skew is easier to use than a 3/4 " one, a 3/4 " roughing gouge is a good tool, although I use a 1 1/2" gouge more often (both work and the 3/4 better for final roughing). Get a simple square sided parting tool, it is better for flat ends and faster (more stable on the tool rest than the narrower diamond tool) unless you need a thin profile for detail work.

A duplicator is a mixed blessing.
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Old 12-18-2009, 12:35 AM   #6
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Originally Posted by numbskull View Post
By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).

You will turn a cylinder with your gouge, then use your parting tool and calipers to set the 3 or 4 crucial dimensions. You will rough down close to final shape with your gouge, connect the dots with your skew, touch up with sandpaper, and start another body.

I think a 1 1/4 " skew is easier to use than a 3/4 " one, a 3/4 " roughing gouge is a good tool, although I use a 1 1/2" gouge more often (both work and the 3/4 better for final roughing). Get a simple square sided parting tool, it is better for flat ends and faster (more stable on the tool rest than the narrower diamond tool) unless you need a thin profile for detail work.

A duplicator is a mixed blessing.

Do you use a 1 1/4" skew for small plugs too?

What would you say the cons are to a duplicator?
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Old 12-18-2009, 06:29 AM   #7
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Get a duplicator later, learn how to turn by hand first! It helps to know how to turn by hand and you will need to turn by hand to make your master bodies for templates. Don't try to skip on the learning curve.

Almost time to get our fish on!!!
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Old 12-18-2009, 07:23 AM   #8
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Do you use a 1 1/4" skew for small plugs too?

What would you say the cons are to a duplicator?
A skew only cuts with the bottom half of it's width, and only a 1/16" section of the edge is in touch with the wood as it cuts no matter how narrow or wide the blade. The wider tool gives you more control as you swing/lift the handle. 3/4" is OK, but wider is better unless you are doing fine detail work (which plugs don't require).

The other VERY important thing about skews, and something that took me years to realize/find out, is that they need to be sharpened with a flat bevel.......not hollow ground on a wheel and then given a secondary bevel like most other tools. The skew is held steady by three points of contact; the tool rest, the edge, and the bevel which rides on the work behind the cut. Get that geometry wrong and spectacular stuff happens......very, very quickly (hence the face mask).

Duplicators require patterns. Patterns take time to make so once you make one you tend to get locked into that shape. When you turn freehand you will find that the shape you start with often evolves as you go. Evolution of what you are making leaves opportunity for improvement and learning. Once you have a shape you are sure you like then duplicators are fine and take a lot of the tedium out of turning multiples.
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Old 12-18-2009, 08:57 AM   #9
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Originally Posted by numbskull View Post
By calipers I mean simple mechanical ones. You will set one for your tail size, one for your head size (on swimmers) and one for the widest spot on the plug (maybe a fourth for some other area on the plug).
I have to say this is a great tip. I only use one set and I have to stop to
adjust all the time. Time to run out and buy some more.
Do you color code or label the calipers some way? I know when i get multiple ones its gonna be hard not to mix them up.
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Old 03-20-2011, 04:14 PM   #10
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On the beach/rivers I like gliding pencils . but usually opt for a spook .. although my best river PP this year was a 80's factory loaded 5.25" Cordell .. .. In the canal I like bouncing pencils (hawg hunter style weighting).. I call it "The trying to get the hell out of the water " look .. cast like missles too ..
So can we see pics of gliding and bouncing pencils?
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Old 04-01-2011, 09:47 AM   #11
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Holy smokes nice set up !! too nice ,get it dirty ,dusty ,soon
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Old 12-18-2009, 12:29 AM   #12
Eric Roach
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Originally Posted by Slipknot View Post
that is so you can speed things up a bit by keeping them set at strategic places on the plug body so copying is quicker when you check those spots as you turn.
It's a process.
I understand now -- thank you.
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