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Plug Building - Got Wood? Got Plug? |
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02-08-2011, 12:19 AM
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#1
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Chris Blouin
Join Date: Mar 2009
Location: Warren, RI
Posts: 3,330
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Now if you need to a piece to cover the belly if the leaf was too short, use an excess piece from the rubbings, making sure gloss side is facing you. Gently the piece fall onto the plug and slowly rub it down just like the other pieces, again where the seams are will rub away from itself and you will have a clean seam.
Make sure to get the nose and tail sections too, if needed use excess pieces and repeat the process.
Areas that will be covered by hardware such as lips, grommets, eyes, etc don’t need the leaf.
Now that the plug is completely covered slowly burnish the edges and seams using a gloved hand, using light pressure going back and forth working small areas will remove the excess leaf, be careful not to apply too much pressure as the leave rips easily.
If you do rip the leaf or find a spot that was missed use scrap piece to fill it in.
Allow the plug to set up for about 24 hours, I usually give it a few days or more depending on my schedule. Here you are allowing the adhesive to bond fully to the plug and leaf.
Give the plug a light coat of leaf sealer, usually sold by the same company that makes the leaf. I’m not sure if you can use regular spray sealer, I use the one the manufacture recommends.
Give the plug a thin coat of epoxy and allow to cure fully.
If you epoxy with the plug not wired, then give it 3 to 5 coats of epoxy, sanding in between each coat and allowing to cure too. Once done assembly as usual.
If you wire your plugs before epoxy, then assembly and thru wire the plug as usual, then give it 3 to 5 coats of epoxy, sanding in between each coat and allowing to epoxy to cure in between coats as well.
Then its done!!
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STORMR Pro Staff Member
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02-08-2011, 12:21 AM
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#2
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Chris Blouin
Join Date: Mar 2009
Location: Warren, RI
Posts: 3,330
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Here’s some notes:
This is a time consuming process not so much the applying of the leaf but all the coats of epoxy. I usually do these plugs first in the beginning of my building season and just give them a coat of epoxy every time I do my other plugs.
Go slow!! The leaf is very thin and tears easily.
Keep any fans off , stay away from open windows or doors, the leaf will easily blow away on you and makes a mess.
I wear gloves the whole time I’m applying the leaf, if I get adhesive on the gloves I change them so they don’t stick to the part I’m trying to rub down.
The leaf comes in all sorts of colors, gold, silver, copper, red, green, black and blue variegated and bronze.
It usually takes me two full sheets to do a plug this size.
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STORMR Pro Staff Member
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02-08-2011, 12:22 AM
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#3
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Chris Blouin
Join Date: Mar 2009
Location: Warren, RI
Posts: 3,330
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Here is the red leaf and green leaf.
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STORMR Pro Staff Member
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