Quote:
Originally Posted by Tagger
Don't scew them up ... take some time and make a sled ... Take one of those blanks and rip it in half . Lay it on a block of wood like a darter blank and trace ,(bandsaw),leave some stock in the back (arse of plug).. mark where you want your belly hole .. On sled drill out belly hole and glue in a 3/8 dowel there or whatever you, you use for a belly hole .. In back of sled drill hole where the arse hole of plug is .. Now pre drill belly/arse of blanks ,, slip belly hole of blank over the dowel and screw the arse with and 1.5 drywall screw .. Blank should be held firmly in the sled so you can make square cuts at 90 degrees ..(bandsaw),, Make a pattern ,, trace darter profile,, leave a little line .. touch up beltsander to line ..
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Funny enough the band saw is not my issue.
The two problems I have is getting the table saw cut just the right height in relation to the thru hole and then sanding the bevel after the bandsaw cut. Sometimes I swear if I look with the left eye they tilt one way, try the right eye and its tilted the other. Back and forth we go...