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Plug Building - Got Wood? Got Plug?

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Old 01-13-2013, 04:30 PM   #1
Ryan560
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Turned some ayc conrad jrs. and small 4 1/2" swimmers. Hoping to complete my duplicator this week, had to weld up some different sized washers to use as tnuts because I wasn't able to find t-nuts big enough and didn't want to drill and tap the lathe bed to hold the base of the dupe. Still have to make some modifications to the sled and then I'll be up and running. Hope to have some stuff finished for plugfest.
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Old 01-15-2013, 11:43 PM   #2
bobber
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some stuff I'm working on for the Spring... ( I gave up airbrush paint-jobs awhile ago. now its rattle cans and the fish still bite just as well.)


some needlefish and small poppers. needles weigh 2-4 1/2 oz (some are notched for skins) the poppers are sugar pine and range 3/4 to 1.5 ounces
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Old 01-16-2013, 07:11 AM   #3
Old Man
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...flags this week...

...been putting it off too long now to get ready for Plugfest...

...got a buncha boring whites done...now on to the colors...

...course I can use some direction between now and then so if you don't want to be bothered dressing tail hooks or flags ....I might be able to match your custom paint jobs...



...I know I got the Knipex around here somewhere !!!!!


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Old 01-20-2013, 07:48 AM   #4
numbskull
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Built some small darters this week. Had a lot of them so I fooled around a bit with pattern sawing. I liked the results and thought someone else might be interested.

First you need a decent band saw that can hold good tension on a blade, and a decent jig that will hold your plug steady and square. Next you set up a guide stick with a notch for the saw blade. I clamp this to the table then clamp a piece of scrap perpendicular and behind it to prevent the guide stick from being pushed backwards.
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Old 01-20-2013, 07:56 AM   #5
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Then you need your sled, which will hold the plug square over the pattern you want to cut. Mine has a top and bottom pattern, but you only need the bottom pattern. I use a tail pin to index the plug and a belly hole pin to hold it upright.
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Old 01-20-2013, 07:57 AM   #6
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Then index the sled to the guide bar and cut.
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Old 01-20-2013, 08:01 AM   #7
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The end result is a consistent quick curved cut. The plug shown was from a timid early try, but by shimming under the plug while in the sled I can cut much closer to the final line. I then clean up on a belt sander (although you can also pattern sand with a disc sander and that would be the way to go if you have one).
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