Quote:
Originally Posted by nightfighter
Now, my question is, how are you cutting/sanding the darter slope? I have not addressed building a jig for that step....
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I just freehanded those, Ross, with bandsaw and belt sander, and I effed them up (just like the 1000 times before when I tried the same sloppy method).
If I am building enough of a plug to do it right, I build a sled to hold the plug on its side anchored at the belly and tail, mark out the slope, bandsaw it, then clean it on a belt sander. My system is not great nor perfectly consistent. If you search on SOL for "darter hell" thread, Joe posted a series of pictures that shows a good way to do it. Eddy does something very similar. I like to cut the chin of the plug first upright on the table saw (using a jig to hold it vertical...never freehand).
If I had access to a pin router or shaper I'd build a pin guided bed to follow the curve of the slope. You can do pattern sawing with a bandsaw using a point shaped guide block and a sled shaped to your cut, but my efforts at it were disappointing.
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