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		| Plug Building - Got Wood? Got Plug? | 
	 
	 
	
	
	
	
	
	
	
	
	
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			04-12-2011, 06:31 AM
			
			
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			#1
			
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			 Registered User 
			
			
			
				
			
			
				 
				Join Date: Jun 2008 
				Location: Lexington, MA 
				
				
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				My Jig for Canal Specials
			 
			 
			
		
		
		earlier this building season there was a thread on jigs for cutting the bottoms on canal specials.. Mike at M&Ds has a nice one that is set up for his std sized canal special. 
 
I modified a jig I made for cutting tapered legs on Shaker furniture by adding a hold down clamp that is removable. 
 
here are some pics.... you need to sight line the piece with the proper marks on the blank but it is safe and easy to use if you know how to use a table saw. 
 
here are 3 pics that show it... 
		
		
		
			
		
		
		
		
		
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 Blond Terror
  
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			04-12-2011, 07:33 AM
			
			
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			#2
			
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			 Registered User 
			
			
			
			
				 
				Join Date: Aug 2005 
				Location: the Dirty Jerz 
				
				
					Posts: 276
				 
				
				
				
				
			 
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		 nice jig.  Nothing gets my bllod flowing like a good woodworking jig.  Good job. 
		
		
		
		
		
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			04-12-2011, 08:49 AM
			
			
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			#3
			
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			 BigFish Bait Co. 
			
			
			
				
			
			
				 
				Join Date: Apr 2003 
				Location: Hanover 
				
				
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		 When I turn my plugs I leave the flat ends on so when I do my drilling and lip slot cutting etc. all my jigs are on the flat, more stable and easier to use! Also more consistent in the end! Nice jig! Mine is similar except I have a simple "angle" right on the face of the jig which holds the piece in place! Can post pics later if you want? 
		
		
		
		
		
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Almost time to get our fish on!!!  
 
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			04-12-2011, 12:44 PM
			
			
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			#4
			
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				Join Date: Oct 2010 
				
				
				
					Posts: 6
				 
				
				
				
				
			 
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		 Bigfish, 
 
Would love to see the pic! Like wriker said above, nothing is better than a good jig! 
 
Thanks 
		
		
		
		
		
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			04-12-2011, 01:50 PM
			
			
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			#5
			
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			 Uncle Remus 
			
			
			
				
			
			
				 
				Join Date: Mar 2003 
				Location: Lakeville Ma. 
				
				
					Posts: 14,773
				 
				
				
				
				
			 
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		 nice jig. Luv jigs but I find this plug is very easily done by just sanding on a belt sander to lines put on during turning and then doing holes using flat as your reference. I also don't leave square ends on my plugs. Not saying your way is not right just giving my 2 cents. In the end both give same results. 
		
		
		
		
		
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"A beach is a place where a man can feel he's the only soul in the world that's real"
 
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			04-12-2011, 02:04 PM
			
			
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			#6
			
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			 BigFish Bait Co. 
			
			
			
				
			
			
				 
				Join Date: Apr 2003 
				Location: Hanover 
				
				
					Posts: 23,392
				 
				
				
				
				
			 
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		Try doing 200 that way Paul! Simple jig setup on the table saw to run in the slot makes short accurate work of 10 or 200 bodies!   
		
		
		
		
		
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Almost time to get our fish on!!!  
 
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			04-12-2011, 04:19 PM
			
			
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			#7
			
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			 Plug Builder in Training 
			
			
			
				
			
			
				 
				Join Date: Apr 2000 
				Location: wareham MA 
				
				
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			04-12-2011, 05:03 PM
			
			
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			#8
			
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			 Registered User 
			
			
			
				
			
			
				 
				Join Date: Jan 2010 
				Location: S. Easton 
				
				
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		 Thanks for sharing Chris!  Like the detailed pictures also!!!! 
		
		
		
		
		
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"Always two there are, no more, no less: a master and an apprentice." >> Yoda
 
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			02-23-2013, 08:45 AM
			
			
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			#9
			
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			 Seldom Seen 
			
			
			
				
			
			
				 
				Join Date: May 2001 
				
				
				
					Posts: 10,553
				 
				
				
				
				
			 
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	Quote: 
	
	
		
			
				
					Originally Posted by  BigFish
					 
				 
				When I turn my plugs I leave the flat ends on so when I do my drilling and lip slot cutting etc. all my jigs are on the flat, more stable and easier to use! Also more consistent in the end! Nice jig! Mine is similar except I have a simple "angle" right on the face of the jig which holds the piece in place! Can post pics later if you want? 
			
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 Still would like to see your set up, Larry....   
		
		
		
		
		
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			02-23-2013, 10:16 AM
			
			
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			#10
			
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			 Registered User 
			
			
			
				
			
			
				 
				Join Date: Aug 2010 
				Location: A village some where 
				
				
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	Quote: 
	
	
		
			
				
					Originally Posted by  mikecc
					 
				 
				
			
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 Very Nice Mike, i know you had showed Mojo, and we made something similar a few weeks back good stuff! I like the idea of the shim and the different lengths you can do on yours just locking it in with an aluminum rod is Brilliant and simple.  
		
		
		
		
		
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			02-23-2013, 01:28 PM
			
			
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			#11
			
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			 Registered User 
			
			
			
				
			
			
				 
				Join Date: Nov 2009 
				Location: RI 
				
				
					Posts: 446
				 
				
				
				
				
			 
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		belt sander is more fun     but I'm not making 200... more like 20  
		
		
		
		
		
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