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		| Plug Building - Got Wood? Got Plug? |  
	
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		|  02-12-2008, 05:23 PM | #1 |  
	| Registered User 
				 
				Join Date: May 2007 Location: East Coast, Fl 
					Posts: 28
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				Curring Front Slot
			 
 How do you cut the slot in the front of the plugs as I have only a scroll saw and when I follow the line on top the blade wanders all over on the underside.  I am thinking of making a metal jig and using a coping saw and just put the jig in the vice.  went to Ace hardware looking for a wider scroll saw blade but all seem to be the same size.Don't want to have to shell out for a band saw as there has to be a better way, without spending mega bucks.
 Nip
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		|  02-12-2008, 05:25 PM | #2 |  
	| Registered User 
				 
				Join Date: May 2007 Location: East Coast, Fl 
					Posts: 28
				 | Should have been Cutting |  
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		|  02-12-2008, 05:31 PM | #3 |  
	| Old Guy 
				 
				Join Date: Oct 2004 Location: Mansfield, MA 
					Posts: 8,760
				 | use an exacto miter blade works fine |  
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		|  02-12-2008, 05:32 PM | #4 |  
	| Oblivious // Grunt, Grunt Master 
				 
				Join Date: Nov 2005 Location: over the hill 
					Posts: 6,682
				 | Japenese-style pull saw. |  
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		|  02-12-2008, 05:42 PM | #5 |  
	| Registered User 
				 
				Join Date: Feb 2003 Location: Here and There Seasonally 
					Posts: 5,985
				 | On the lines of the Japanese saw , but without the big bucks, put you blade in a regular hack saw so it cuts on the pull. Go slowly, use your thumb as a guide. Use a not too fine tooth blade. 32 per inch is way too fine. Maybe 18 to 24. |  
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He that would make his own liberty secure, must guard even his enemy from oppression; for if he violates this duty, he establishes a precedent that will reach to himself.Thomas Paine
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		|  02-12-2008, 05:43 PM | #6 |  
	| The Black Dog - Emma 
				 
				Join Date: Dec 2002 Location: Central Jersey (Hightstown) 
					Posts: 439
				 | band saw |  
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Ride the spiral to the end...............
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		|  02-12-2008, 05:43 PM | #7 |  
	| Registered User 
				 
				Join Date: May 2007 Location: East Coast, Fl 
					Posts: 28
				 | Where do you purchase the Japenese pull saw--Hobby shop? |  
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		|  02-12-2008, 06:29 PM | #8 |  
	| Addicted to plugs 
				 
				Join Date: Jan 2008 Location: Byfield,MA 
					Posts: 249
				 | Amazon.com, rockler.com |  
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		|  02-12-2008, 09:33 PM | #9 |  
	| Registered Papa 
				 
				Join Date: Mar 2005 Location: "Da Cape" 
					Posts: 368
				 | Hack Saw works good |  
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	Quote: 
	
		| "If people concentrated on the really important things in life, there would be a shortage of fishing poles" |  |  
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		|  02-13-2008, 08:13 AM | #10 |  
	| Registered User 
				 
				Join Date: Jan 2007 Location: Reading Mass/Newburyport/merrimack river 
					Posts: 3,749
				 | it depends on the thickness of the lip, for the thin ones, I use a coping saw, for the thicker ones I use a back saw...Both can be purchased at Home depot or Lowes. |  
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		|  02-15-2008, 12:46 AM | #11 |  
	| Registered User 
				 
				Join Date: Mar 2004 Location: whaling city 
					Posts: 302
				 | I second the hacksaw. |  
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		|  02-15-2008, 06:09 AM | #12 |  
	| Super Moderator 
				 
				Join Date: Aug 2000 Location: Middleboro MA 
					Posts: 17,126
				 | I use one of those Japanese pull saws if I don't use the bandsaw |  
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		|  02-15-2008, 07:18 AM | #13 |  
	| Keep The Change 
				 
				Join Date: Oct 2000 Location: The Road to Serfdom 
					Posts: 3,275
				 | You could be feeding too fast, have a dull blade or not enough blade tension.  Don't give up yet.. |  
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“It’s not up to the courts to invent new minorities that get special protections,”   Antonin Scalia
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		|  02-15-2008, 07:22 AM | #14 |  
	| Registered User 
				 
				Join Date: Oct 2007 Location: Worcester MA 
					Posts: 79
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				dovetail saw
			 
 you could also use a dovetail saw found at about any hardware store or home depot.  the better ones have a reversable blade so you can cut on the push or pull stroke.  Irwin makes a decent one. |  
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